TS5-R
HIGH TEMPERATURE CERAMIC EPOXY COATING FOR ROBOTIC APPLICATION

Data Sheet

Brushable coating 100% solid, Novolac Epoxy with filling of ceramic micro spheres for protection from abrasion. Excellent chemical resistance with presence of highly aggressive caustics and acids. Withstand temperatures up to 230ºC in immersion. It is easily applied with brush, roller and airless. Designed for robotic coating application with rotatory atomizer.

  • Applies up to 1mm without sagging
  • Extreme adhesion on steel, bronze, aluminum, concrete
  • Protection against corrosion and abrasion

Application Areas

Coverage

Color

Packaging

Technical Data

Maximum Temperature (Dependent on service)Wet Service | Dry Service230°C | 280°C450°F | 536°F
Solids by Volume 100%
Mixed Density 1.4
Shore D Hardness(ASTM D 2240)83
Pot Life35 min / kg at 72ºF
SAG Vertical Resistance at 21ºC (70ºF) and 1mm (40mils)No sagging
Mix Ratio3:1 by volume | 5:1 by weight Base: Activator
Shelf life (unopened containers)3 Years at 55-95ºF (13-35ºC)

Application Sheet

Surface Preparation
Proper surface preparation is critical to the long-term performance of this product. The exact requirements for surface preparation vary with the severity of the application, the expected service life and the initial conditions of the substrate. All sharp edges and welds shall be roughed to a radius of 3mm (120 mil) with abrasive disc. Optimal preparation will provide a thoroughly cleaned surface of all contaminants and rough to an angular profile between 75-125m (3-5 mil). This is normally achieved by initial cleaning and degreasing and then abrasive blasting to a White Metal (SSPC-SP10) or close to white metal cleaning, followed by the removal of abrasive residues from the jet on the surface to be coated.

Mixing
Mix the activator well in the base with the mixing rod scraping the sides and the bottom of the container. Mix by volume 3 parts Base to 1 part of Activator. Or mix by weight 5 parts Base to 1 part of Activator. Mix thoroughly to produce a uniform and without stripes. Never put solvents.

Application
Brush: medium to stiff bristle of sufficient quality that bristles do not pull out and stick in coating (epoxy glued bristles are best). Trim or tape to <1” nap. Roller: use good quality 1/8” nap. Airless Spray: 45:1 or larger with TIP 529-535, pressure 5,000psi +. Temperature 50°C (122°F). Plural Component Airless: Gracco Xp70 or equivalent, heated to 43°C (109°F).
Robotic Application: Robotic coating application on internal girth welds using rotatory atomizer.

Application Temperature: Keep between 55 and 176°F (17 to 80°C). When heated above 45°C, heat part A and B in separate chambers such as plural airless or robotic applicator. Substrate: keep between 45 and 194°F (7 to 90°C). The substrate shall be at least 5°F (3°C) above the dew point. If necessary, heat the metal before surface preparation using electric heater or heat lamp. Never use gas, oil or kerosene heaters, as they will leave a greasy residue on the metal surface. For best results, keep all material in the warm zone overnight (75°F+) for easy mixing.

Cured Time:

16°C (60°F)25°C (77°F)32°C (90°F)
Tack Free4 hours2 hours1 hour
Light Load12 hours6 hours3 hours
Term Overlay16 hours10 hours5 hours
Full Charge24 hours12 hours6 hours
Complete Chemical48 hours24 hours12 hours

Clean: Tools should be thoroughly cleaned immediately after use with a strong alkaline detergent.

Safety: Before using any product, review the Safety Data Sheet (SDS) or Safety Data Sheet for your area. Follow standard confined space
entry and work procedures, if applicable.

FDA Compliance: This product complies with FDA regulations: FDA 21 CFR 175.300 and FDA 21 CFR 175.105.

Download Product Data Sheet PDF

The manufacturer, Taurus Epoxy Inc., makes no express or implied warranties, including warranties of merchantability or fitness for a particular purpose for this product. Under no circumstances shall the manufacturer be liable for incidental, consequential or other damages, breach of warranty, strict liability or any other theory arising from the use of this product. The information and recommendations contained herein are based on the Standard Product and are owned and provided solely for the use of our customers. This information is provided in good faith and is believed to be true and accurate as of the date/version of this document. As the manufacturer has no control over the conditions of use or the application process of the parts using this product, the manufacturer cannot accept responsibility for loss, injury or other damage resulting from the use of the Product or this or any other information provided by the manufacturer. Therefore, no warranties of any kind, express or implied, are made by the manufacturer, Taurus Epoxy Inc., with respect to this, or any, product manufactured by them or any contracted or licensed manufacturer. Taurus Epoxy products do not provide structural integrity or improvements. They are only used to provide protection against corrosion, wear, abrasion and chemical attack on a given substrate and only to the extent provided for in data sheets, data sheets, safety data sheets and any other information provided in writing directly from manufacturers’ technical support.

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TS5-R – HIGH TEMPERATURE CERAMIC EPOXY COATING FOR ROBOTIC APPLICATION